Files
MultiPhysicsVault/.raw/AFirstCourseInTheFiniteElementMethod/AFirstCourseInTheFiniteElementMethod_083.md
T
김경종 b7f84e1c0f
Tests / Hermetic test suite (push) Has been cancelled
Tests / Skill frontmatter validation (push) Has been cancelled
add documents
2026-05-29 15:59:56 +09:00

30 KiB
Raw Blame History

Free convection, 538, 540

Fringe carpet, 369

Functional, defined, 12

G

Galerkins method, 1213, 124127, 131, 201203

bar element formulation, 125127

beam element equations, 201203

general formulation, 124125

one-dimensional bar element equations, 124127, 131

residual method, 124127, 131 use of, 1213

Gauss-Jordan method, 718720

Gauss-Seidel iteration, 733735

Gaussian elimination, 726733

Gaussian quadrature, 463466, 469475

element stresses, evaluation of, 473475

one-point, 463464

sti¤ness matrix, evaluation of, 469473

three-point, 465466

two-point formula, 464465

Global equations, 1314, 34, 70, 161163, 320322, 601

assemblage of, 1314

bar element, 70

beam element, 161163

constant-strain triangular (CST) element, 320322

fluid flow, 601

spring element, 34

Global sti¤ness matrix, 36, 7881. See also Total sti¤ness matrix

bar element, 7881

inverse, 80

spring assembly, 36

transverse, 80

Gradient/potential relationship, 599, 607

Grid, defined, 238

Grid equations, 214, 238255

determination of, 238255

introduction to, 214

open sections, 241

polar moment of inertia, 240

torsional constant, 240241, 242

H

h method of refinement, 355356

Harmonic motion, simple, 649

Heat flux, 542, 546

Heat flux/temperature gradient relationship, 542, 556557

Heat transfer, 534593, 686693

coe‰cients, 539540

convection, 538539, 540

di¤erential equations, 535538

element conduction matrix, 542546, 557558

finite element formulation, 540555, 555564, 566568, 569574

flowchart for, 574

Galerkins method, 569574

heat conduction, one-dimensional, 535537

heat conduction, two-dimensional, 537538

heat flux/temperature gradient relationship, 542, 556557

heat-transfer coe‰cients, 539540

introduction to, 534535

line sources, 564566

mass transport, 569574

nodal temperature, 546

numerical time integration, 687683

one-dimensional, 540555, 569

point sources, 564566

program, examples of, 574576

temperature function, 541, 556

temperature gradient/temperature relationships, 542, 556557

thermal conductivities, 539540

three-dimensional, 566568

time-dependent, 686693

two-dimensional, 555564, 574567

units of, 539540

variational method, 540555

Hermite cubic interpolation function, 155156

Heterosis element, 523

Hookes law, 11, 67

I

Identity matrix, 712

Inclined supports, 103109, 237

frame equations, 237

truss equations, 103109

Infinite medium, 361

Infinite stress, 360361

Integration, see Numerical Integration

Interpolation functions, 32, 74. See also Approximation functions

Intrinsic coordinate system, 444

Inverse, defined, 80

Inverse of a matrix, 712, 716718, 718720

adjoint method, 718

cofactor method, 716717

defined, 712

Gauss-Jordan method, 718720

row reduction, 718720

Isoparametric formulation, 443489, 501508

bar element sti¤ness matrix, 444449

defined, 444, 483

element stresses, evaluation of, 473475

Gaussian quadrature, 463466, 469475

intrinsic coordinate system, 444

introduction to, 443

linear hexahedral element, 501504

natural coordinate system, 444

Newton-Cotes quadrature, 467469

numerical integration, 463469

plane element sti¤ness matrix, 452462

plane stress element, 449452

quadratic hexahedral element, 504508

shape functions, higher-order, 475484

sti¤ness matrix, evaluation of, 469473

stress analysis, 501508

transformation mapping, 444

Jacobian function, 447

Joint force, see Nodal force

K

Kirchho¤ assumptions, 515517

L

LaGrange interpolation, 482

Least squares method, 130

Line elements, defined, 304

Line sources, 564566

Linear elements, 9

Linear-elastic bar element, see Bar elements; Truss equations

Linear hexahedral element, 501504

Linear-strain triangle (LST) equations, 398411

CSTelements,comparisonof,406408

defined, 398, 401

derivation of, 389403

displacement function, 399401

element type, selection of, 399

introduction to, 398

Pascal triangle, 400

quadratic-strain triangle (QST) element, 400

sti¤ness, determination of, 403406

sti¤ness matrix, 398403

strain/displacement relationships, 401402

stress/strain relationships, 401402

Load replacement, 177178

Local sti¤ness matrix, 34

Longitudinal wave velocity, 670

LST, see Linear-strain triangle (LST) equations

Lumped-mass matrix, 651, 682

M

Mass matrix, 650653, 674681, 681685

axisymmetric element, 684685

bar element, 650653

beam element, 674681

consistent-mass, 651653, 682985

lumped-mass, 651, 682

natural frequencies and, 674681

plane frame element, 682683

plane stress/strain element, 683684

tetrahedral (solid) element, 685

truss element, 681682

Mass transport, 569574

Galerkins method, 569574

heat transfer and, 569574

mass flow rate, 569

Matrix, 46, 11, 2829, 2934, 36, 3739, 6672, 7881, 92100,

216, 259260, 304305, 309,

310324, 329331, 519523,

542546, 557558, 620622,

650653, 647681, 681685,

708721. See also Matrix algebra;

Mass matrix; Sti¤ness matrix

algebra, 708721

column, 4, 708

consistent-mass, 651653

constant-strain triangular (CST)

element, 304305, 310324, 329331

constitutive, 309, 522

curvature, 521522

defined, 4, 708709

element conduction, 542546, 557558

element sti¤ness, 11

global nodal displacement, 36

global nodal force, 36

global sti¤ness, 36, 7881

identity, 712

local sti¤ness, 34

lumped-mass, 651

mass, 650653, 647681, 681685

moment, 521522

notation for, 46

orthogonal, 713714

quadratic form, 716

rectangular, 4, 708

row, 708

singular, 718

square, 708

sti¤ness, 2829, 2934, 6672, 92100, 519523, 650653

sti¤ness influence coe‰cients, 5

stress/strain, 309

symmetric, 712

system sti¤ness, 36

thermal strain, 620622

three dimensions, for bars in, 92100

total sti¤ness, 36, 3739

transformation (rotation), 92100, 216, 259260

unit, 712

Matrix algebra, 708721

addition of matrices, 710

adjoint method, 718

cofactor method, 716717

definitions of, 708709

di¤erentiations, 714715

Gauss-Jordan method, 718720

identity matrix, 721

integrating, 715716

inverse of, 712, 716718, 718720

multiplication by a scalar, 709

multiplication of matrices, 710711

operations, 709716

orthogonal matrix, 713714

row reduction, 718720

symmetric matrices, 712

transpose, 711712

unit matrix, 712

Maximum distortion energy theory, 341342

Mindlin plate theory, 523, 526

Minimum potential energy, principle of, 5253, 5759, 111

finite element equations, 111

spring element equations, 5253, 5759

Modeling, 350397

adaptive refinement, 355

aspect ratio (AR), 351, 352353

checking, 362

compatibility of results, 363367

computer program assisted step-bystep solutions, 374380

concentrated loads, 360361

connecting (mixing) elements, 361362

convergence of solution, 367368

discontinuities, natural subdivisions at, 354, 357

equilibrium of results, 363367

finite element, 350363

flowcharts, 374

general considerations, 351

h method of refinement, 355356

infinite medium, 361

infinite stress, 360361

introduction to, 350

natural subdivisions, 354, 357

p method of refinement, 358359

point loads, 360361

postprocessor results, 362363

refinement, 355356, 358359

static condensation, 369373

stresses, interpretation of, 368369

symmetry, 351354, 355356

transition triangles, 359360

Modes, natural, 666, 668

Modulus of elasticity, 748

Moment matrix, 521522

Natural convection, 538, 540

Natural coordinate system, 444, 447

Jacobian function, 447 use of, 444

Natural frequencies, 649, 665669, 674681

amplitude, 649

bar element, one-dimensional, 665669

beam element, 674681

circular, 649

mass matrices, 674681

modes, 666, 668

rule of thumb for, 668

Natural subdivisions at discontinuities, 354, 357

Newmarks method of numerical integration, 659663

Newton-Cotes quadrature, 467469

intervals, 467

numerical integration, 467469

Nodal displacements, 34, 36, 70, 322

bar element, 70

constant-strain triangular (CST) element, 322

global matrix, 36

spring element, 34

Nodal forces, 178182, 232233, 752754

e¤ective, 232233

e¤ective global, 181182

equivalent, 178180, 752754

load displacement, beams, 178182

rigid plane frames, 232233

Nodal hinge, beam elements, 194199

Nodal potentials, 601

Nodal temperature, 546

Nodes, 29, 152, 370

actual, 370

condensed out, 370

defined, 29

sign conventions for beams, 152

Nonexistence of solution, 724

Nonuniqueness of solution, 723724

Numerical comparisons, plate bending element, 523524

Numerical integration, 463469, 653665, 687693

central di¤erence method, 653, 654659

direct integration, 653

dynamic systems, 653665

explicit, 689

flowcharts for, 656, 661

Gaussian quadrature, 463466, 469475

heat-transfer, 687693

Newmarks method, 659663

Newton-Cotes quadrature, 467469

Simpson one-third rule, 463, 467

time, 653665, 687693

trapezoid rule, 463, 467468, 687

Wilsons method, 664665

O

One-dimensional elements, 124127, 127131, 540555, 569, 598601, 665669, 669674

bar analysis, 665669, 669674

bar element equations, 124127

bar element problems, 127131

fluid flow, 598601

heat-transfer problems, 540555, 569

mass transport, 569

natural frequencies, 665669

time-dependent, 669674

Open sections, 241

Orthogonal matrix, 713714

p method of refinement, 358359

Parasitic shear, 342

Pascal triangle, 400

Penalty formulation, 331

Penalty method, 5052

Period of vibration, 649

Pipes, fluid flow in, 596598

Plane element, 452463, 682684

body forces, 460

consistent-mass matrix, 683684

displacement functions, 455456

equations, 459460

isoparametric formulation, 452463

mass matrices, 682684

quadrilateral element, 684

selection of, 453455

sti¤ness matrix, 452463

strain/displacement relationships, 456459

stress/strain relationships, 456459, 683684

surface forces, 460

Plane frames, 218236, 682683

element, 682683

mass matrices, 682683

rigid, 218236

Plane strain, 305309, 374380, 683684

concept of, 305309

consistent-mass matrix, 683684

defined, 305

flowchart for, 374

program assisted step-by-step solutions, 374380

Plane stress, 305309, 331342, 374380, 449452, 683684

concept of, 305309

consistent-mass matrix, 683684

defined, 305

discretization, 331332

displacement functions, 450451

element, 449452

finite element solution of, 331342

flowchart for, 374

isoparametric formulation, 449452

maximum distortion energy theory, 341342

principal angle, 307

program assisted step-by-step solutions, 374380

rectangular element, 449452

sti¤ness matrix assemblage for, 332341

von Mises (von Mises-Hencky) theory, 341342

Plane truss, solution of, 8492

Plate bending element, 514533

computer solution for, 524528

concept of, 514518

deformation of, 514515

displacement function, 519521

equations, 519523

geometry of, 514515

heterosis element, 523

introduction to, 514

Kirchho¤ assumptions, 515517

Mindlin plate theory, 523, 526

numerical comparisons, 523524

potential energy, 518

rigidity of, 517

selection of, 519

sti¤ness matrix, 519523

strain/displacement relationships, 521522

stress/strain relationships, 517518, 521522

Point loads, 360361

Point sources, 564566

Polar moment of inertia, 240

Porous medium, fluid flow in, 594596

Potential energy approach, 5260, 109120, 199201, 518

admissible variation, 55

bar element equations, 109120

beam element equations, 199201

minimum potential energy, principle of, 5253, 5759, 111

plate bending element, 518

spring element equations, 5260

stationary value, 54

total potential energy, 53, 518

truss equations, 109120

variation, 55

Potential function, 589

Pressure vessel, axisymmetric, solution of, 422428

Primary unknowns, defined, 14

Principal angle, 307

Principal stresses, 307

Q8 element, 480

Q9 element, 482

Quadratic elements, 9

Quadratic form, 716

Quadratic hexahedral element, 504508

Quadratic-strain triangle (QST) element, 400

Quadrilateral element consistent-mass matrix, 684

R

Refinement, 355356, 358359

adaptive, 355

h method, 355356

p method, 358359

Reflective (mirror) symmetry, 100103

Rigid plane frames, 218236

defined, 218

examples of, 218236

Row reduction, 718720

Serendipity element, 481

Shape functions, 32, 155156, 475484

beam element, 155156

defined, 32

higher-order, 475484

isoparametric formulation, 475484

LaGrange element, 482

Q8 element, 480

Q9 element, 482

serendipity element, 481

Shear locking, 342

Sign conventions, beams, 152, 256257

Simultaneous linear equations, 722743

banded-symmetric method, 735741

Cramers rule, 724725

Gauss-Seidel iteration, 733735

Gaussian elimination, 726733

general form of, 722723

introduction to, 722

inversion of coe‰cient matrix, 726

methods for solving, 724735

nonexistence of solution, 724

nonuniqueness of solution, 723724

Simultaneous linear equations (Continued )
skyline method, 735741
uniqueness of solution, 723
wavefront method, 735741
Sizing of elements, 355356, 358359
Skew, defined, 370371
Skewed supports, 103109, 237
frame equations, 237
truss equations, 103109
Skyline method, 735741
Smoothing process, 369
Solid bodies, fluid flow around, 596598
Solid element, see Tetrahedral element
Spring elements, 2934, 3437, 5260 assemblage of, 3437
compatibility requirement, 35
continuity requirement, 35
degrees of freedom, 29
displacement function, 3132
element type, 3031
equations, 5260
global equation for, 34
nodal displacements, 34
nodes, 29
potential energy approach, 5260
spring constant, 29
sti¤ness matrix for, 2934
Spring-mass system, 647649 amplitude, 649
dynamics of, 647649
harmonic motion, simple, 649
natural circular frequency, 649
period of vibration, 649
Static condensation, 369373
concept of, 369373
condensed load vector, 370
condensed out nodes, 370
condensed sti¤ness matrix, 370
directional sti¤ness bias, 371
skew, 370371
Stationary value, 54
Sti¤ness equations, 304349
constant-strain triangular (CST)
element, 304305, 310324,
324329, 329331
explicit expression, 329331
finite element solution, 331342
introduction to, 304305
maximum distortion energy theory, 341342
plane strain, 305309
plane stress, 305309, 331342
von Mises (von Mises-Hencky) theory, 341342
Sti¤ness influence coe‰cients, 5
Sti¤ness matrix, 2829, 2934, 36, 6672, 92100, 153158, 158161, 161163, 304305,

310324, 332341, 369373,

402403, 403406, 419422,

423428, 444449, 451452,

452463, 469473, 497500,

519523, 599601, 608, 735741

axisymmetric element, 419422, 423428

banded-symmetric method, 735741

bar element, 6672, 444449

beam equations, 153158, 158161, 161163

beams, examples of assemblage of, 161163

bending deformations, 153158

body forces, 419420, 448

condensed, 370

constant-strain triangular (CST)

element, 304305, 310324

defined, 2829

Euler-Bernouli theory, based on, 153158

evaluation of, 469473

fluid flow, 599601, 608

Gaussian quadrature, 469473

isoparametric formulation, 444449, 469473

linear-strain triangle (LST) element, 402403, 403406

local, 34

plane element, 452463

plane stress element, 451452

plane stress problem, assemblage of for, 332341

plate bending element, 519523

skyline method, 735741

spring element, 2934

static condensation, 369373

superposition, assemblage by, 332341, 423428

surface forces, 420421, 448449

tetrahedral element, 497500

threedimensions, forbarsin,92100

Timoshenko theory, based on, 158161

total (global), 36, 3739, 332341

transition matrix and, 92100

transverse shear deformations, 158161

wavefront method, 735741

Sti¤ness method, 7, 2864

boundary conditions, 34, 3952

direct, 3739

introduction to, 2864

minimum potential energy, principle of, 5253, 5759

penalty method, 5052

potential energy approach, 5260

spring constant, 29

spring elements, 2934, 3437, 5260

sti¤ness matrix, 2829, 2934, 36

superposition, 3739

total potential energy, 53

total sti¤ness matrix, 3739

use of, 7

Strain, 306309. See also Plane strain

normal, 308

shear, 308

two-dimensional state of, 306309

Strain/displacement relationships, 11, 33, 69, 156157, 315320, 401402, 417419, 446447, 451, 456459, 490493, 496497, 521522, 746748

axisymmetric element, 417419

bar element, 69

beam element, 156157

condition of compatibility, 748

constant-strain triangular (CST) element, 315320

deformation, 33

elasticity theory, 746748

Hookes law, 11, 67

isoparametric formulation, 446447, 456459

linear-strain triangle (LST) elements, 401402

plane element, linear, 456459

plane stress element, 451

plate bending element, 521522

spring element, 33

stress analysis, 490493

tetrahedral element, 496497

Stress, 8283, 306309, 341342, 360361, 368369, 473475. See also Plane stress; Thermal stress

computation of for a bar element, 8283

Coulomb-Mohr theory, 342

e¤ective, 341

equivalent, 341

evaluation of, 473475

fringe carpet, 369

Gaussian quadrature, 473475

infinite, 360361

interpretation of, 368369

maximum distortion energy theory, 341342

principal, 307

smoothing process, 369

two-dimensional state of, 306309

von Mises (von Mises-Hencky) theory, 341342

Stress analysis, 490513

isoparametric formulation, 501508

linear hexahedral element, 501504

quadratic hexahedral element, 504508

strain/displacement relationships, 490493

stress/strain relationships, 490493

tetrahedral element, 493500

three-dimensional, 490513

Stress/strain relationships, 11, 14, 33, 69, 156157, 315320, 401402, 417419, 446447, 451, 456459, 490493, 496497, 517518, 521522, 748751

axisymmetric element, 417419

bar element, 69

beam element, 156157

constant-strain triangular (CST) element, 315320

constitutive law, 11

deformation, 33

elasticity theory, 748751

isoparametric formulation, 446447, 456459

linear-strain triangle (LST) elements, 401402

modulus of elasticity, 748

plane element, linear, 456459

plane stress element, 451

plate bending element, 517518, 521522

solving for, 14

spring element, 33

stress analysis, 490493

tetrahedral element, 496497

Structural dynamics, see Dynamics

Structural steel, properties of, 759772

Structures, 100103, 214303

frame equations, 214237

grid equations, 238255

rigid plane frames, 218236

substructure analysis, 269275

symmetry in, 100103

Subdivisions, natural, 354, 357

Subdomain method, 129130

Subparametric formulation, 483484

Substructure analysis, 269275

Superposition, 3739, 332341, 423428. See also Direct sti¤ness method

axisymmetric element, assemblage for by, 423428

plane stress problem, assemblage for by, 332341

total (global) sti¤ness matrix, assemblage by, 3739, 332341

Surface forces, 326329, 420421, 448449, 460, 498

axisymmetric elements, 420421

bar element, 448449

natural coordinate system, 448449

plane element, 460

tetrahedral element, 498

treatment of, 326329

Symmetry, 100103, 351354, 355356

axial, 100

finite element modeling, 351354, 355356

reflective (mirror), 100103, 351

structures, use of in, 100103

Symmetric matrix, 712

System sti¤ness matrix, see Total sti¤ness matrix

Temperature, 541542, 546, 556, 574576

distribution, examples of, 574576

function, 541, 556

gradients, 542, 546

nodal, 546

Temperature gradient/temperature relationships, 542, 556557

Tetrahedral element, 493500, 685

body forces, 497498

consistent-mass matrix, 685

displacement functions, 494496

equations, 497498

selection of, 493494

sti¤ness matrix, 497500

strain/displacement relationships, 496497

stress/strain relationships, 496497

surface forces, 498

Thermal conductivities, 539540

Thermal strain matrix, 620622

Thermal stress, 617646

coe‰cient of thermal expansion, 618

formulation of, 617640

introduction to, 617

thermal strain matrix, 620622

Three-dimensional elements, 490513, 566568

heat-transfer problems, 566568

space, 92100

sti¤ness matrix for a bar, 94100

stress analysis, 490513

tetrahedral element, 493500

transformation matrix for a bar, 9294

Time, numerical integration in, 653665, 687689

Time-dependent, 649653, 669674, 686693

bar analysis, one-dimensional, 669674

heat transfer, 686693

longitudinal wave velocity, 670

numerical time integration, 687693

stress analysis, 649653

structural dynamics, 649653, 669674

Timoshenko theory, 158161

Torsional constant, 240241, 242

Total equations, see Global equations

Total potential energy, defined, 53

Total sti¤ness matrix, 36, 3739, 162. See also Global sti¤ness matrix beam element, 162

direct sti¤ness method, assembly by, 3739

spring assembly, 36

superposition, assembly by, 3739

Transformation mapping, 444

Transformation (rotation) matrix, 92100, 216, 259260, 713

Transition triangles, 359360

Transpose of a matrix, 711

Transverse, defined, 80

Transverse shear deformations, 158161

Trapezoid rule, 467468, 687

Truss equations, 65149, 681682. See also Bar elements

approximation functions, 7274

bar elements, 6772, 92100, 109120, 120124, 124127, 127131

boundary conditions, 103109

collocation method, 129

consistent-mass matrix, 682

displacements, 7274

exact solution, 120124

finite element solution, 120124

Galerkins residual method, 124127, 131

global sti¤ness matrix, 7881

inclined supports, 103109

introduction to, 65

least squares method, 130

local coordinates for, 6672

lumped-mass matrix, 682

mass matrices, 681682

plane truss, solution of, 8492

potential energy approach, 109120

residual methods, 124127, 127131

skewed supports, 103109

sti¤ness matrix, 6672, 92100

strain/displacement relationships, 69

stress, computation of for a bar element, 8283

stress/strain relationships, 69

subdomain method, 129130

symmetry, use of in structures, 100103

transformation (rotation) matrix, 92100

vectors, transformation of in two dimensions, 7577

Two dimensional elements, 7577, 214218, 304349, 555564, 574576, 606610 beam elements, arbitrarily oriented, 214218 flowchart for heat-transfer process fluid flow, 606610 heat-transfer problems, 555564 plane stress and strain equations, 304349 temperature distribution, 574576 vectors, transformation of in, 7577

U Uniqueness of solution, 723 Unit matrix, 712

V Variation, defined, 55 Variational methods, 52, 540555 Vectors, 7577, 370

condensed load, 370 transformation of in two dimensions, 7577 Velocity, 602, 670 fluid flow 602 longitudinal wave, 670 Velocity/gradient relationship, 599, 607 Virtual work, principle of, 755758 compatible displacements, 755 DAlemberts principle, 755756 Volumetric flow rates, 602 Von Mises (von Mises-Hencky) theory, 341342

W Wavefront method, 735741 Weighted residuals, methods of, 1213, 124127, 127131, 201203

bar element equations, 124127, 127131 beam element equations, 201203 collocation method, 129 Galerkins method, 1213, 124127, 131, 201203 introduction to, 1213 least squares method, 130 one-dimensional problems, 127131 subdomain method, 129130 Wilsons (Wilson-Theta) method of numerical integration, 664665 Work methods, 12, 5253, 5759, 176177, 755758 Castiglianos theorem, 12 introduction to, 12 minimum potential energy, principle of, 5253, 5759 virtual work, principle of, 755758 work-equivalence, 176177

natural_image

Cross-sectional diagram of a mechanical device with internal components and color-coded heat flow (no text or labels)

Fuel injector—The turbine engine fuel injector is part of a turbine engine used in road transport vehicles designed by an engineering firm. Shown is the steady-state heat transfer analysis performed in ALGOR to determine the temperature distribution from convection loads applied to the inner shaft and the outside surface of the entire assembly. Brick elements (not shown) were used in the model. (Courtesy of ALGOR, Inc.)

natural_image

Color-coded 3D thermal or stress simulation visualization of a cylindrical mechanical component (no text or symbols)

Housing model—The housing model made of ASTM A-572, grade 50 steel, is the rear-axle housing of a mining truck. A finite element analysis of the housing was necessary to determine why the housing failed in the field. The stress analysis performed using brick elements with torsional loads applied showed that the area around the padeye (shown in red color) was subjected to critical stresses, validating the visual inspection of the damaged part. The analysis was performed by a structural engineer working for the mining company. (Courtesy of ALGOR, Inc.)

natural_image

3D finite element mesh model of a mechanical component with color-coded stress or flow visualization (no text or symbols)

Cylinder head—The cylinder head model made of stainless steel AISI 410, is part of a prototype diesel engine that would provide reduced heat rejection and increased power density. Shown is the ALGOR steady-state heat transfer analysis (using brick elements) revealing the high temperatures of 1500 degrees F in red color at the interface between the two exhaust ports. These temperatures were then fed into the linear stress analyzer to obtain the thermal stresses ranging from 85 ksi to 200 ksi. The linear stress analysis confirmed the behavior that the engineers saw in the initial prototype tests. The highest thermal stresses coincided with the part of the cylinder head that had been leaking in the preliminary prototypes. (Courtesy of ALGOR, Inc.)

natural_image

3D simulation of a mechanical assembly with blue and yellow components, no visible text or symbols

Subsoiler—The 12-row subsoiler used in agricultural equipment was designed to prepare 10 inch wide seed beds spaced 40 inches apart as commonly used in cotton production. One of these load conditions was simulating the shanks of the subsoiler pulling through 18 inches of hardpan soil. The ALGOR linear static stress analysis program was used to optimize the thickness, shape, and material of the frame, hitch and hinge components to reduce high stresses. The stress shown is the von Mises stress plot when the load is simulating the shanks pulling through approximately 18 inches of soil. From these results the designers can determine the parts that need to be made of stronger steel alloys. (Courtesy of ALGOR, Inc.)

natural_image

3D model of a pink structural frame with visible supports and components (no text or symbols)

Truck frame—Th e tru ck fra m e s h own is a fi n ite e l e m e nt m od e l m ad e of b ric k e l e m e nts. Th e stee l fra m e was d esig n ed to retrofit a t r u c k wi t h a n e l ect ri c m oto r wi t h batte ri es . (Co u rtesy of Tr u eG ri d 8.)

natural_image

3D CAD model of a mechanical component with colored internal sections and a coordinate axis indicator (no text or symbols on the model itself)

Bearing housing—The steel bearing housing model is used to support one end of reel spool in the paper industry. A finite element model was created to study the deflection and stress in the bearing housing. The model consisted of beam elements to model the journal inside of the bearing, brick elements to model the bearings (multi-colored inside of the green colored bearing housing), bearing housing, and rail (orange color), universal joints to connect the journal to the bearing surface, surface contact pairs to represent the bearing-to-housing interface and housingto-rail interface. The model was created in Algor using FEMPRO. (Compliments of UW—Platteville students, Jason Fencl and David Stertz.)